Plan
Replenishment planning uses forecasts and safety stock to determine when and how much to order, ensuring optimal inventory levels while minimizing costs.
Start here:
Daily workflow:
Start here:
Daily workflow:
Start here:
Daily workflow:
Replenishment recommendations are based on:
1Recommended Order Quantity = 2 Forecasted Demand (over lead time) 3 + Safety Stock 4 - Current Inventory 5 - On-Order QuantitySafety stock protects against:
Safety Stock Calculation:
For each recommendation, review:
Verify recommendation aligns with forecasts:
Review safety stock configuration:
Track replenishment:
Safety stock can be configured:
Fixed Safety Stock:
Statistical Safety Stock:
Service level targets define:
Impact on Safety Stock:
Forecasts drive replenishment in several ways:
Different forecast scenarios can be used:
Forecast accuracy affects replenishment:
Problem: Replenishing based on current inventory without considering forecasts.
Solution: Always use forecasts for replenishment:
How to avoid: Make forecast review part of replenishment workflow.
Problem: Not configuring or monitoring safety stock levels.
Solution: Properly configure safety stock:
How to avoid: Make safety stock configuration part of setup.
Problem: Replenishing without considering supplier lead time.
Solution: Always consider lead time:
How to avoid: Include lead time in replenishment calculations.
Problem: Executing replenishment but not tracking performance.
Solution: Monitor replenishment performance:
How to avoid: Set up replenishment performance monitoring.
Symptoms: Expected replenishment recommendations don't appear.
Possible causes:
Steps to resolve:
Symptoms: Recommended replenishment quantities seem incorrect.
Possible causes:
Steps to resolve:
Symptoms: Safety stock configured but not being used in recommendations.
Possible causes:
Steps to resolve:
Symptoms: Recommendations approved but purchase orders not created.
Possible causes:
Steps to resolve:
Viewing replenishment recommendations requires standard user permissions. Executing replenishment requires inventory management or purchasing permissions. Configuring safety stock requires tenant admin permissions. Contact your organization administrator for details.